Core (Arclight) Drop in replacement Controller with Embedded Computer and current software
$3,240.00
All the awesome features of the BladeRunner Ethercut Linux with CommandCNC™ plus a host of new features: NOW WITH the PC, Hub and connections INSIDE one enclosure. THE SMARTS ARE IN IT!! Cut WHAT you want, WHEN you want, HOW you want!
Eexternal Access 16 input/6 output I/O card makes wiring faster. No opening the case to plugin external sensors (inputs).
New: single 12 pin round connector for direct connection to new FT-02 Ohmic Sensor (option) for single cable between table and controller.
New:Embedded 2.9 GHZ Quad Processor Single Board Computer with 4G RAM, 64G solid state drive, 6 USB Ports, High Speed Ethernet, and Hi Resolution HDMI Video
External Expansion for added USB devices and LAN connection to network with other Linux and Windows PC’s. Easy file sharing and cross platform work options.
New! Computer is preloaded with 64Bit LINUX/Real Time Kernel based on version 22.04. 64 bit latest Version of CommandCNC(tm) and latest version of Inkscape and SheetCAM.
True Turn Key, Plug-and-Run System.
Dual Motor Driver Modules with easy 5 min swap.
New: Triple Fan based airflow and module layout makes repair easier.
More troubleshooting indicators on all modules.
Better AC section wiring and built in dual relay module for external switched AC loads up to 15A.
Options for relay expansion (up to +4 added).
Same “Smart” power control with sensors and auto-shutdown on faults.
Direct communication to CommandCNC from power section. Display of power parameters while running.
Full 2 yr warranty all internal modules and components.
50% less wiring and cables
Highest rated motors in the industry. Over 600 oz-ins of pure torque.
Versatile, multi-use CNC controller offers pro quality Plasma, Router or Oxy-Fuel options. All at the click of the mouse.
Support for: Plate Marker, Spindle Speed, Semi-Auto Tool Change, Rotary Plasma Cutting and RS485 Hypertherm.
How could we make the G5 Plasma/Router/Mixed Use Controller EVEN BETTER? We used the latest technology to take the external Mini PC, shrink it some more, and EMBED it inside the CONTROLLER! It’s now part of the control system! It’s removable and replaceable but it’s EMBEDDED!
Embedded High Speed PC
Why did we do that? 1. Moves the PC into a protected and monitored environment. The G5-EC enclosure has filtered, forced air cooling and temperature probes. 2. Makes setup faster and easier. The only external module is the PWMII Digital Pick Up at the Plasma! 4. Moves the RS485 Communications inside the box, fewer connections, fewer cables, less clutter.
We have listened to customers and vendors and constantly improved the Control Software and the User Interface. Along the way we listened to suggestions about the control box and concerns that builders have. The G5-EC is the result of dozens of suggested improvements that make a great product even better. The first thing we did was to move the Table I/O card from the inside of the box to the outside; no more taking the lid off to hookup the home and limit switches or to plug in and wire the Feather Touch sensors. While we were at it, we made it have plugable terminal blocks that let you unplug everything and move it in seconds. We took our expertise with the single cable connection of the Super Z and added a 12 pin round connector that makes a single cable to an external module fast and easy. No more tangles of wires and trying to trace what connects to where. The new Table I/O at the controller has all of the same features as the prior internal ones including LED indicators on all 16 inputs and a source of regulated 12V floating power for external 12V sensors that can be used on any of the inputs. Then to make things EVEN EASIER, we put the Computer AND the 4 Port Hub inside as well. It’s all hooked up and tested together when you get it. Setup is drop-dead easy…. unbox, mount the controller to the machine where you can see and reach the front panel, plug in an HDMI monitor (not included) a keyboard and mouse. Mount and plug in the motors and flip on the power. Tune the motors to your table, run a couple of simple tests and then hookup your Plasma cutter using our single cable connection kits (optional item). You can be cutting in minutes not days.
NEW~ G5 EC RM now comes with our new SMOOTHMOVER II, LOW NOISE, HIGH TORQUE, COOL RUNNING advanced modern stepper drive modules. Built in the USA and designed to get the most out of any stepper motor, these new drivers bring microprocessor control and some amazing features …. all at no extra cost!
Additional information
Weight
80 lbs
Dimensions
22 × 22 × 14 in
What's Included
BladeRunner G5-EC Power Supply Box AIO (White)
High Speed Fifth Generation Digital Torch Height Module
2.9GHZ Quad Processor Internal Single Board Computer (SBC) with 4G RAM 64G SS hard Drive.
Licensed Software: CommandcCNC . SheetCAM
Other Software: POST Processors for SheetCAM (Plasma and Router) ; Post Processors for VECTRIC Vcarve, Cut3D and Aspire.
Other Software: Utilities, Browser, Samples User Manuals (PDF's)
(4) 620 Stepper Motors Pre-wired with 4 pin round connectors. (see order options for cable lengths)
Recovery Memory Stick (Computer)
Blue CAT5 Ethernet Cable (short)
Yellow CAT5 Ethernet Cable (25ft for PWM)
PWMIIA Module (Plasma Models)
Internal USB 4 Port Hub
2 year (24 Month) Warranty and phone support.
Key Features
G5-EC Fifth Generation 620-4 EtherCut
576W 48V12A ESPII “Smart” Power Supply
Compact size, big features. 13.85″ X 15.75″ X 6.25″ (includes DC Motor Power Supply)
Totally Modular Design makes upgrades or repair fast and easy.
Universal Power 100VAC – 240VAC 50/60 hz. Smart Panel
Front Panel “SMART” Processor Control (for Motor Power Supply) control with auto-shutdown on fault.
Front Panel Display of any Fault.
Internal Embedded Quad Processor PC with Software.
Lots of I/O: 16 isolated inputs, 5 axis of motion, 2 built in Aux AC outlets and up to 4 added external relays or SSR’s
Unit can be configured from 2 to 5 axis of drives IN THE FIELD. Quirk plug technology.
Intense monitoring of power, load and temperature protects the motor drives. Displayed in the user screens.
Real time display of actual conditions in the CommandCNC Operator Screen (plug-in provided)
Multiple stored configurations for Plasma, Router and Oxy-Fuel and each type can have multiple response “profiles” You can have icon selections of different kinds of cutting with each type of Config . Choose between Slow, Medium and Fast response in Plasma to cut a wide range of material and even complex material like corrugated!
Motor cables attach using shielded posi-lock connectors. No crimping, no soldering.
Unit can be expanded to support other options. External option modules make wiring fast and clean.
Isolated Digital Torch Height (DTHC5) 5th generation high speed expansion module
Driver Cards change out in minutes. new Dual Axis modules ave 4 screws and two cables.
Microstepping, anti-resonance, GECKO G251 drives are latest technology.
Plenty of heatsink for cool operation. Internal Fans. Forced Air Cooling with filter.
All-In-One (AIO) design.
ESPIII protects and monitors expensive electronics.
On Screen readout of power supply parameters (Volts, Amps, Temperature).
Dual Switched AC Outlet is ready for aux loads up to 15A AC or DC. Build and control scribers, punches, etc.
4ea 620 oz-in 3.5A Hybrid Stepper motors optimized for the BladeRunner.
Plasma Models include THC Sensor PWMIIA module & 25ft cable.
Built for reliability
Custom screens for for each type of cutting
Auto Corner Slowdown and high tolerance tracking
High Speed VAD locks DTHC off when XY Motion slows down for any reason preventing head dive on corners and turns
2 YEAR Base Warranty on all internal components INCLUDING Computer and the GECKO motor drives.
High Automation Feature allows auto setup for plasma cuts from the CUT FILE (G-CODE).
RS485 to Hypetherm OPTION brings unique features like “Soft Start ” (increases consumable life) and “Plasma Peck ” for drill marking (non-penetrating)
G5 Bladerunner Details
Added Expansion Module adds more USB and LAN Ethernet Port for local network connections
Inside look: Modular Design
Computer Module allows external access to USB ports , Ethernet Port and HDMI Port
Top End Exhaust fan
Unique Dual. Driver Modules
.Swap out modules in minutes. Upgrade and add 2 more axis….in minutes 4 screws, 2 cables….done
Core (Arclight) Drop in replacement Controller with Embedded Computer and current software
$3,240.00
All the awesome features of the BladeRunner Ethercut Linux with CommandCNC™ plus a host of new features: NOW WITH the PC, Hub and connections INSIDE one enclosure.
THE SMARTS ARE IN IT!!
Cut WHAT you want, WHEN you want, HOW you want!
Description
How could we make the G5 Plasma/Router/Mixed Use Controller EVEN BETTER?
We used the latest technology to take the external Mini PC, shrink it some more, and EMBED it inside the CONTROLLER!
It’s now part of the control system! It’s removable and replaceable but it’s EMBEDDED!
Why did we do that?
1. Moves the PC into a protected and monitored environment. The G5-EC enclosure has filtered, forced air cooling and temperature probes.
2. Makes setup faster and easier. The only external module is the PWMII Digital Pick Up at the Plasma!
4. Moves the RS485 Communications inside the box, fewer connections, fewer cables, less clutter.
We have listened to customers and vendors and constantly improved the Control Software and the User Interface. Along the way we listened to suggestions about the control box and concerns that builders have. The G5-EC is the result of dozens of suggested improvements that make a great product even better. The first thing we did was to move the Table I/O card from the inside of the box to the outside; no more taking the lid off to hookup the home and limit switches or to plug in and wire the Feather Touch sensors. While we were at it, we made it have plugable terminal blocks that let you unplug everything and move it in seconds. We took our expertise with the single cable connection of the Super Z and added a 12 pin round connector that makes a single cable to an external module fast and easy. No more tangles of wires and trying to trace what connects to where. The new Table I/O at the controller has all of the same features as the prior internal ones including LED indicators on all 16 inputs and a source of regulated 12V floating power for external 12V sensors that can be used on any of the inputs.
Then to make things EVEN EASIER, we put the Computer AND the 4 Port Hub inside as well. It’s all hooked up and tested together when you get it. Setup is drop-dead easy…. unbox, mount the controller to the machine where you can see and reach the front panel, plug in an HDMI monitor (not included) a keyboard and mouse. Mount and plug in the motors and flip on the power. Tune the motors to your table, run a couple of simple tests and then hookup your Plasma cutter using our single cable connection kits (optional item). You can be cutting in minutes not days.
NEW~ G5 EC RM now comes with our new SMOOTHMOVER II, LOW NOISE, HIGH TORQUE, COOL RUNNING advanced modern stepper drive modules. Built in the USA and designed to get the most out of any stepper motor, these new drivers bring microprocessor control and some amazing features …. all at no extra cost!

Additional information
BladeRunner G5-EC Power Supply Box AIO (White)
High Speed Fifth Generation Digital Torch Height Module
2.9GHZ Quad Processor Internal Single Board Computer (SBC) with 4G RAM 64G SS hard Drive.
Licensed Software: CommandcCNC . SheetCAM
Other Software: POST Processors for SheetCAM (Plasma and Router) ; Post Processors for VECTRIC Vcarve, Cut3D and Aspire.
Other Software: Utilities, Browser, Samples User Manuals (PDF's)
(4) 620 Stepper Motors Pre-wired with 4 pin round connectors. (see order options for cable lengths)
Recovery Memory Stick (Computer)
Blue CAT5 Ethernet Cable (short)
Yellow CAT5 Ethernet Cable (25ft for PWM)
PWMIIA Module (Plasma Models)
Internal USB 4 Port Hub
2 year (24 Month) Warranty and phone support.
Key Features
G5-EC Fifth Generation
620-4 EtherCut
G5 Bladerunner Details
Inside look: Modular Design
Computer Module allows external access to USB ports , Ethernet Port and HDMI Port
Top End Exhaust fan
Unique Dual. Driver Modules
.Swap out modules in minutes. Upgrade and add 2 more axis….in minutes 4 screws, 2 cables….done