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NEW!
MP3000-DTHC: BETTER, FASTER, MORE FEATURES
and
LOWER
COST!!! |

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MP3000-THC Digital
Torch Height Control with I/O cards Complete Port Interfcare
including Motor Signals, and machine interface I/O |
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NEW LOWER PRICE!!! $575 with matching cards
With exclusive UBOB Universal
Breakout Board
The MP3000-THC is our new
3rd Generation Digital Torch Height
Control. With features that are equal to units
costing thousands of dollars, the MP3000-DTHC will set a new
standard for cost effective torch height control. Utilizing
the latest in embedded processor technology, this unit has been
engineered to not only do the THC function but to provide a new
level of machine-software interface. Built to work with the
popular MACH3 software controller it can be controlled from
the the MACH3 screens. This is truly the next
generation in low cost CNC controls and torch height. Read the
features list and discover that the MP3000-DTHC is more than
just a THC. It will be the hub of your CNC
machine. We designed this to be as “plug-n-play” as possible. It
requires the absolute minimum of user modifications. It
ships with the appropriate profiles for MACH3 setup and THC
values. Custom screens
for THC are also included.The MP3000-DTHC is a complete interface
solution. No other Breakout cards
needed for motor signals, added outputs or isolated inputs.
| You won't find another solution for
building a professional plasma/flame cutting system at ANY
price that has more features or is as easy to setup and use as
the MP3000-DTHC. Don't believe us? Go to our handy
comparison chart and use it to shop other vendors on a
feature by feature basis then when you get to the all
important $$$ columun, it makes the decison easy.
Don't forget you are getting a CNC interface system
AND a modern Digital THC in one
box. |
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CandCNC has been
designing and selling CNC interface components including low
cost Torch Height Controllers for over 4 years. We have
hundreds of our first, and second generation units in the
field and WORKING! We know how to use our products in
real production cutting environments and how the software and
hardware works
together. | |
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FEATURES:
- Uses PC based constant velocity MACH3
Software
- Single
parallel port solution. No second port card to
install/setup/troubleshoot.
- Buffered Step & Direction for direct
interface to Motor Drives...no added cards or BOB's
needed!
- 100% Digital
Closed Loop Control
- Run with presets or adjust on
the fly. On screen "Profiles" to let you setup automatic
settings for any type of cutting.
- Control the cut gap (tip volts) on the fly or
from a preset
- Full THC
features including CV tuning, Response Profile,
Head Lock, and Anti-corner Dive settings
- All Parameters are displayed and set from our
custom screen menus. You have total control over the way the
THC responds and cuts. NO KNOBS to Twist!
- Exclusive Self-test allows
instant checking of THC to PC communications and proper THC
functions; all at the press of one button.
- Arc Volts Tracking within 1/4 volt
- Buffered 4 or 5 channels of Step and Direction (one
hardware slaved)
- Expanded Opto isolated inputs (all inputs)
- Exclusive PORT STRETCHER
technology doubles the I/O from one port.
- Up to six optional computer controlled relays for
control of external motors, lights, and vacuum systems.
- Input for Panic/Safety Stop Switches
- Table mount I/O
card (included) connects to Controller via
standard DB25 cable
- LED status indicators on Table I/O card for easy visual
checks
- Screen indicators of THC condition status
- Simple wiring.. All connections to MP3000-THC are via
standard DB 25 or DB 9 cables
- One click software install for setup files (Profiles,
screens, default settings).
- Unit comes stock with Table I/O
Card, AXIS I/O Extension Card (MTA100) and THC Sensor
Card
- Two Year Limited Warranty Parts and
Labor (Depot only)
- UNLIMITED FREE Support via e-mail and
Support Site
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The Software
Mach3
has set a new standard for features and flexibility. It is the
first Windows CNC application to offer an open development
environment for plug-ins, multiple machine profiles, advanced
constant velocity motion contol and a custom developer API.
You have full access to the features that compliment plasma
cutting using our custom screen and setup files. Every MP3000-THC
ships with the files you need on CD The MP3000-DTHC is
the first THC product to take full advantage of the MACH3 interface
to actually let the control software talk directly with the THC
Controller hardware. The Preset Torch Volts and the
Actual Torch Volts are displayed and set from the MACH
screen.
Sample MACH3 MP3000-DTHC custom
screen |
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When you push the CUT
PROFILE Button a screen pops up that lets you select the
cut parameters from a list or allows you to ADD profiles to build
your own list. Some items (top section) are for reference only
to save looking them up in a manual. THC specific items such
as TIP VOLT PRESET and the Head Lock and Fault Point values are set
from this screen

ADVANCED DTHC
Features

No other THC
(ATHC;VTHC,etc) has the level of control and features as our new
MP3000-DHTC. Using advanced processor technology, the THC can
be set to respond to cutting conditions that rival products costing
thousands of dollars more.
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Mach3 uses the standard
parallel port(s) to control up to 6 axis of motion and numerous
input/output functions. Using our Table/IO card
(shipped with unit) that has two power relays
(besides the Torch ON/OFF Relay on the THC Sensor) and the optional
quad relay output upgrade, you can add the ability to turn on up to
6 loads (4 high current) and control them from
the software. Direct interface between the MP3000 and MACH3 allows
us to offer sophisticated options, like the built-in Anti-Dive, as
well as methods to tune and optimize the Constant Velocity and THC
cutting parameters for your machine. With the new Direct
Communications via Serial we now have the ability to control
settings from within MACH3 and to use the same screens for real time
THC feedback.
The combination of MACH3 and the MP3000 will give you a
professional solution with no compromises, at a very cost effective
price. If you already own any of the MACH products the upgrade to 3
is free. If you don’t
we have bundled deals to get you where you need to
be. |
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The Hardware |
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Built on the
successful design of the MP1000 series (over 500 sold to date)
, the new 1 Port MP3000-DTHC design incorporates proven
technology and introduces several new concepts and features. The PCB’s are full solder
mask and double sided FR-4 high quality boards. All units are fully
tested and calibrated prior to shipping. Quick connect headers are
used for all connectors to make field replacement quick and easy, if
needed. |
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WHAT MAKES THE
MP3000-DTHC DIFFERENT
Using surface-mount technology we
have shrunk the THC logic section of the older MP1000C-THC down from
a card that was almost 7 X 3 (21 sq inches) to a tiny card anbout 2
X 3 inhes (6 sq inches). Expensive components have been
replaced with lower cost embedded processors. The readout of
volts and other indicators has moved to the computer screen and the
cost of those components removed. In addition the DTHC is
a full expansion module that can be added to ANY UBOB
based product like the MP3000 series to turn it into a FULL FUNCTION
Digital Torch Height Controller!

THE DTHC Expansion Module
is installed inside the MP3000 Case and is accessed from the front
panel. The THC Sensor card plugs directly into the DB9 and a
16 pin ribbon cable attaches it to the Universal
BOB. |
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Advanced Self Test
functions allow a one-button test that confirm
communication and proper signals to MACH. Push the
button and the MP3000-DTHC goes into a multi-test loop that
sends simulated Tip Volts, UP and Down signals to the
screen. It checks the operation of the DTHC Expansion
Module and the communications link (serial) to
MACH3. | |
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THC SENSOR CARD Shipped with
MP3000-DTHC or DTHC Upgrade |
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The THC Sensor
card is installed adjacent to the plasma unit and provides the
interface for the Torch Switch, scaling, and filtering of the Tip
Voltage.Also included (not shown) is the Current Sense
Transformer designed for plasma machines that do not have an Arc
Good (XFR) active signal. Circuitry is provided to adjust
the sensitivity of the Arc Sensing and a front panel lamp indicates
the Arc Good condition. Interface connection to the controller
is with a standard DB9 shielded cable. An can be up to 25 ft in
length. |
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TABLE I/O CARD
(*part of MP3000 stock unit) |
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One of the most time
consuming processes in the build-up of CNC equipment is all of the
individual wiring that’s required. The innovative Table
I/O card mounts on the table itself (a clear topped box is
recommended) and provides a convenient and quick place to connect up
all of the Home, Limit and Emergency Stop switches on the machine.
Has inputs for UP and DOWN manual signals
that can be used for controlling Z while cutting for oxy-fuel falme
cutting. Once all the control switches are
wired, it simply plugs into the front of the MP3000-THC Controller
Box via one standard shielded DB25 cable.
LED indicators quickly and easily
indicate the condition of each line. They also help in
troubleshooting any table I/O problems.
The Table I/O is shipped with one
10A rated relay and one 20A relay for interface to
table operated devices like dust extractors, lights, misters,
etc.
The
Table I/O is a CandCNC only product and is designed to interface
with the MP3000 and other third-generation breakout board
products |
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The MTA100 AXIS I/O Extension card (part of MP3000 stock
unit) |
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The MTA100
AXIS I/O Extension card (shipped with MP1000-THC)
is a small breakout card designed to easily interface the step and
direction signals from the Axis I/O port in the MP3000-DTHC to the
motor drive modules. 4 channels of step and direction are
available at the card screw terminals as well as a headers for
one-cable connection of an optional EZplug Interface
cards for quick and easy controller builds. The
MTA100 is designed to mount close to the Motor drives or Ezplug
cards and can be connected to the MP3000 unit up to 5 meters
away. Interconnect is via a DB25 cable or for close connection
a 26 pin IDC ribbon cable |
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DESIGNED TO WORK WITH ALL
TYPES OF PLASMA UNITS
For those plasma units that are not designed
to be used as automated or hava a CNC interface, we offer a low cost
way to get the needed ARC GOOD (sometimes referred to as "Arc OK;
Arc Xfr; Okay to Move, etc) signal. Just order the optional AC
current sense (CT) below. It hooks directly to our THC Sensor
Card and senses the increase in current when a valid arc is
made.
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Pricing:
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Complete MP3000-DTHC COMBO
with Full Cable Set (including PC to MP3000 cables),
CD, instructions and all cards , a Licensed version of
MACH3™ w/custom screens. Includes post processors for
SheetCAM™ for Plasma and MACH3.
Note: Mach3
software requires 1GHZ or better Pentium III CPU, 256M ram and
Windows 2000 SP3 or SP4, OR Win XP. |
MP3000-DTHC COMBO
$765.00
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MP3000-DTHC unit and external cards
only.No external cables or MACH3 software. |
$575.00
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COMPLETE ELECTRONICS PACKAGES INCLUDING
MP3000-DTHC HERE |
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Options:
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MPG-101B Hand
Controller with Dual 4 Quadrant Proportional Jog Stick(plugs
into rear panel) and PORT2 option card. Needs 2nd
parallel port in the PC to function (not included)

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Comes with PORT2 card (mounts
inside MP3000 case on Universal Mounting plate) and has cables to
extend out the back (knockouts are on the case backs) and a 25' DB9
cable for working remotely from the electronics. Stand at the
work and drive the table. 28 functions for MACH3 and a fully
proportional 360 deg dual axis jogstick. One handed use and
multiple modes of jogging and THC control.
$169.00
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Optional AC side Current Transformer (CT) for
35 to 200A units. Allows plasma units that do not have
an accessable Arc Good (Arc XFER, Arc OK, Okay to Move,etc)
signal to be used with our DTHC and automated
cutting system. AC cord (one leg) is passed through the CT and
two small wires go to our THC Sensor and provides and ARC GOOD
signal to MACH. If your plasma unit does not have a
plug for the Arc Good signal (comes on when the arc has been
established), you need to order one of these.
Manual has compete instructions for hookup.
$12.00
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Plastic Case w/Clear top for
TableI/0 (DB25 cutout) With grommet top seal.

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Designed to mount external to the
controller cabinet (i.e.on the gantry or table side) you have single
cable access to all your I/O signals. Mounted on the table you
can see the status of all the I/O signals including the Home
Switches. Comes with routed case and custom
sub-panel. Dust proof box with clear top.
$31.00
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Protects and insulates the THC Sensor card used
at the plasma. Routed for the DB9 connector. Can be used
inside or outside the plasma cabinet.
$9.00
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Black Plastic case for THC Sensor (DB9
cutout). Gives protected mounting for your THC Sensor Card
either inside or outside your plasma unit.

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| FROM HERE DOWN ARE
MODULAR BLOCKS THAT MAKE BUILDING A FULL CONTROLLER WITH MOTOR
DRIVES EASIER. THEY ARE NOT NEEDED WITH THE MP3000 series but
are included here to make selection
easier. |
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Dual Stepper EZPlug Gecko
interface.
Complete 3-4 axis Modular Plug components: Just add your
power supply and Gecko Drives and a cabinet for a complete solution.
Does not include any power supply components or AC panel
controls.

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Plugs directly into the MTA100 card
(stock with MP3000 products) for a quick and easy
interface
Just one cable for each two drives and two DC
power connections and you are through wiring!. ON-board motor
connectors and matching posi-lock screw terminal cable connectors
for each axis
You can build a complete control cabinet and
save hours of tedious hand wiring and troubleshooting.
GECKO DRIVES are NOT
INCLUDED
$39.00 per
card
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Dual Servo EZPlug
Expansion Card

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Same concept as the EZPlug Stepper Cards (above)
but with added interface electronics for noise immune encoder
feedback and proper reset and fault signals. Using advanced
differential senders (pigtail at the motor) and differential
receivers we solve the problem of having to use shielded cables to
each encoder. These are the modular cards used in all of our
RouterPaks and PlazPaks. Order two sets for 3 or 4 axis.
Steppers and servos CAN be intermixed on the same build (1 or 2 of
the same type per card)
GECKO DRIVES NOT INCLUDED $69.00 per
card Encoder cables are standard UTP Network Cables (not
included)
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EZPlug Gecko Mounting
Plates
Stacked plate design offers efficient cooling
and compact maounting.
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Complete CNC routed thick aluminum plates (2)
with mounting hardware and spacers to mount two EZplug Cards and up
to 4 Gecko Drives (not included). Functions as a mounting
plate and heatsink.

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Controller Builders PAK
ONE

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A complete sub-assembly of four Gecko
Stepper Drives (G203V's) with 2 EZPlug Stepper
Interface Cards, all mounted and tested on a EZplug Mounting
plate. Ready to plug into the MTA100 card we provide
with any MP3000 product using the included 10 pin
ribbon cables. Just add a 48 to 75 V DC supply for the motor
DC and you are well along the way to having a complete controller
solution.
4ea G203V Gecko Drives (mounted) 2ea EZplug
Gecko Stepper Interface cards EZPlug Mounting plate
Kit Assembled & Tested
$561.00
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Controller Builders PAK
TWO

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A complete sub-assembly of four Gecko
Servo Drives (G320's) with 2 EZPlug Servo Interface
Cards, all mounted and tested on a EZplug Mounting plate. Ready
to plug into the MTA100 card we provide with any MP3000 product
using the included 10 pin ribbon cables. Just add a 48
to 75 V DC supply for the motor DC and you are well along the way to
having a complete controller solution.
4 G320 Gecko Drives
(mounted) 4 Differential Pigtail Senders * 2 EZplug Gecko
Servo Interface cards EZPlug Mounting plate Kit Assembled
& Tested 4 25ft color coded Encoder cables
$575.00
* Differential Sender Units ONLY work
with USDigital 5 pin single ended encoder units like the E2S or E5S
series rotary encoders. |
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+cable+570+cable+EZPlug-341.jpg)
Super Builders PAK with 3ea 740 motors
and one 600 oz in (Z motor)
Picture shows two 740 oz in and one 600 oz-in
motors but PAK comes with parts listed
Note: there are NOT step by step instructions on
building up a power controller. The other components listed
are up to you. There is NOT a list of sources or parts to
complete a build. Each CandCNC part has detailed information and how
it connects and how to install and use MACH software. If you
are a novice builder and need a turn key finished package you need
to go HERE.. |
SUPER STEPPER BUILDERS
PAK. 4 AXIS KIT
$1255.00
- MP3000-DTHC COMBO with cards &
MACH3
- Interface Cables for all cards and PC
- 4 axis Stepper subassembly w/4ea Gecko
203V's
- Drives mounted and tested with motors
- Motors with 20 ft cables
- Connectors for motor cables
- Support CD with Plug-ins and MACH3
Screens
You will need to
add:
- DC Power Supply. 50 to 75VDC at
10A (650W)
- Enclosure
- Riser blocks to mount Plate assembly
- Cooling fan
- AC components (Switch, primary side fuse,
etc)
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Option
pricing is based on being part of the original order.Contact factory for
pricing of options for shipped
units
Terms: Paid in full prior to
shipping.
Contents of this document
contain copyrighted photos.
No unauthorized use or reproduction is allowed without
permission of the author.
All
content copyrighted 2008-2009 by CandCNC. All rights
reserved
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