MP3000E-DTHC II   BETTER, FASTER and MORE FEATURES!

MP3000E-DTHC II  Digital Torch Height Control with I/O cards
Complete Port Interface including Motor Signals and Machine Interface I/O

WHAT OPTIONS DO I NEED FOR HOOKING UP MY PLASMA UNIT? (Flowchart)

  $625.00
 with matching cards
With exclusive UBOB III Universal Breakout Board

The MP3000E-DTHC II  is our  4th Generation Digital Torch Height Control.  With features that are equal to units costing thousands of dollars, the MP3000E-DTHC II has set a new standard for cost effective torch height control.  Utilizing the latest in embedded processor technology, this unit has been engineered to not only do the THC function but to provide a new level of machine-software interface.  Built to work with the popular MACH3 software controller it can be controlled from the the MACH3 screens.  This is truly the next generation in low cost CNC controls and torch height.  Read the features list and discover that the MP3000E-DTHC II is more than just a THC.  It will be the hub of your CNC machine. We designed this to be as “plug-n-play” as possible. It requires the absolute minimum of user modifications.   It ships with the appropriate profiles for MACH3 setup and THC values.  Custom screens for THC are also included.The MP3000-DTHC is a complete interface solution.  No other Breakout cards are needed for motor signals, added outputs or isolated inputs. 

You won't find another solution for building a professional plasma/flame cutting system at ANY price that has more features or is as easy to setup and use as the MP3000E-DTHC II.  Don't believe us?  Go to our handy comparison chart and use it to shop other vendors on a feature by feature basis then when you get to the all important $$$ column, it makes the decison easy.  Don't forget you are getting a CNC interface system AND a modern Digital THC in one box.

CandCNC has been designing and selling CNC interface components including low cost Torch Height Controllers for over 6 years.  We have hundreds of our first, second and third generation units in the field and WORKING!  We know how to use our products in real production cutting environments and how the software and hardware works together. 

FEATURES:

  • Uses PC based constant velocity MACH3 Software (not included)
  • Single parallel port solution. No second port card to install, setup or troubleshoot.
  • Buffered Step & Direction for direct interface to Motor Drives...no added cards or BOB's needed! 
  • 100% Digital Closed Loop Control
  • Run with presets or adjust on the fly.  On screen "Profiles" to let you setup automatic settings for any type of cutting. 
  • Control the cut gap (tip volts) on the fly or from a preset
  • Full THC features including CV tuning, Response Profile, Head Lock, and Anti-corner Dive settings
  • All Parameters are displayed and set from our custom screen menus.  You have total control over the way the THC responds and cuts. NO KNOBS to Twist!
  • Exclusive Self-test allows instant checking of THC to PC communications and proper THC functions; all at the press of one button.
  • Arc Volts Tracking within 1/4 volt (settable)
  • Buffered 4 or 5 channels of Step and Direction (one hardware slaved)
  • Expanded Opto isolated inputs (all inputs)
  • Exclusive PORT STRETCHER technology doubles the I/O from one port.
  • Up to six optional computer controlled relays for control of external motors, lights, and vacuum systems.
  • Input for Panic/Safety Stop Switches
  • Table mount I/O card (included) connects to Controller via standard DB25 cable
  • LED status indicators on Table I/O card for easy visual checks
  • Screen indicators of THC condition status
  • Simple wiring.  All connections to MP3000E-THC are via standard DB 25 or DB 9 cables
  • One click software install for setup files (Profiles, screens, default settings).
  • Unit comes stock with Table I/O Card, AXIS I/O Extension Card (MTA150) and THC Sensor PWM Module  Two Year Limited Warranty Parts and Labor (Depot only)
  • UNLIMITED FREE Support via e-mail and Support Site 
  • SMART-KUT auto learning PRESET VOLTS function "tunes" height setting automatically. Compensates for consummable changes as they wear and for changes in metal thicknesses and type.  Learns the proper PRESET VOLTS setting at the first of the cut.
  • Compatable with new Digital Current Probe OPTION (see below).  Displays and uses CUT CURRENT. Allows variable ARC OK trip points by Cut Profile.  Will fault if cut current is too low or two high.  Catches workclamp problems before the piece is ruined!
  • Uses new DTHC II technology for single cable hookup to plasma units with Automation Interface.
  • New HyT-Connect™ Technology.   Interface to our optional RS485 SIM kit for direct-plasma control of panel settings
    MORE HyT-CONNECT INFORMATION  :

The Software

Mach3 has set a new standard for features and flexibility.  It is the first Windows CNC application to offer an open development environment for plug-ins, multiple machine profiles, advanced constant velocity motion contol and a custom developer API.  You have full access to the features that compliment plasma cutting using our custom screen and setup files. Every MP3000E-DTHC II ships with the files you need on a CD.   The MP3000E-DTHC II is the first THC product to take full advantage of the MACH3 interface to actually let the control software talk directly with the THC Controller hardware.  The Preset Torch Volts and the Actual Torch Volts are displayed and set from the MACH screen.

Sample MACH3 MP3000E-DTHC II custom screen

When you push the CUT PROFILE Button a screen pops up that lets you select the cut parameters from a list or allows you to ADD profiles to build your own list. Some items (top section) are for reference only to save looking them up in a manual.  THC specific items such as TIP VOLT PRESET and the Head Lock and Fault Point values are set from this screen.

ADVANCED DTHC Features

No other THC (ATHC; VTHC, etc.) has the level of control and features as our MP3000E-DTHC II.  Using advanced processor technology, the THC can be set to respond to cutting conditions that rival products costing thousands of dollars more.

Mach3 uses the standard parallel port(s) to control up to 6 axis of motion and numerous input/output functions. Using our Table/IO card (shipped with unit) that has two power relays (besides the Torch ON/OFF Relay on the THC Sensor) and the optional quad relay output upgrade, you can add the ability to turn on up to 6 loads (4 high current) and control them from the software. Direct interface between the MP3000E-DTHC II and MACH3 allows us to offer sophisticated options, like the built-in Anti-Dive, as well as methods to tune and optimize the Constant Velocity and THC cutting parameters for your machine. With the new Direct Communications via Serial we now have the ability to control settings from within MACH3 and to use the same screens for real time THC feedback.

The combination of MACH3 and the MP3000E-DTHC II will give you a professional solution with no compromises, at a very cost effective price. If you already own any of the MACH products the upgrade to 3 is free.  If you don’t we have bundled deals to get you where you need to be.

The Hardware

Built on the successful design of the MP1000 series (over 500 sold to date) , the new 1 Port MP3000E-DTHC II design incorporates proven technology and introduces several new concepts and features.  The PCB’s are full solder mask and double sided FR-4 high quality boards.  All units are fully tested and calibrated prior to shipping.  Quick connect headers are used for all connectors to make field replacement quick and easy, if needed.

WHAT MAKES THE MP3000-DTHC II DIFFERENT

Using surface-mount technology we have shrunk the THC logic section of the older MP1000C-THC down from a card that was almost 7 X 3 (21 sq inches) to a tiny card anbout 2 X 2 inhes (4 sq inches).  Expensive components have been replaced with lower cost embedded processors. The readout of volts and other indicators has moved to the computer screen and the cost of those components removed.  In addition the DTHC II is a full expansion module that can be added to ANY UBOB III based product like the MP3000E series to turn it into a FULL FUNCTION Digital Torch Height Controller!

THE DTHC II Expansion Module is installed inside the MP3000 Case and is accessed from the front panel.  The THC Sensor card plugs directly into the DB9 and a 16 pin ribbon cable attaches it to the Universal BOB.

Advanced Self Test functions allow a one-button test that confirms communication and proper signals to MACH.  Push the button and the MP3000E-DTHC II goes into a multi-test loop that sends simulated Tip Volts, UP and Down signals to the screen.  It checks the operation of the DTHC Expansion Module and the communications link (serial) to MACH3. 

THC SENSOR PWM MODULE   Shipped with MP3000E-DTHCII or DTHC II Upgrade

The THC Sensor PWM Module is installed outside (surface mount case included) the plasma unit,  and provides the interface for the Torch Switch, ARC OK and the divided ARC VOLTS.  It uses new digital interface technology that con verts the low level divided arc volts to highly accurate PWM signals that are many orders of magnitude more immune from RFI, EMI and other external noise.  The connection back to the DTHC II module (in the MP3000 box) is via a standard CAT5 UTP cable.   Just another CandCNC innovation not found on anything but high end sytems.  No other vendor of THC hardware comes close to our features at our price range.  Imagine,  a modern processor based Digital Torch Height Control for less than $650.00....WOW!

SEE THE OPTIONS BELOW FOR CONNECTION KITS TO VARIOUS PLASMA CUTTERS

TABLE I/O CARD (*part of MP3000 stock unit)

One of the most time consuming processes in the build-up of CNC equipment is all the individual wiring that’s required. The innovative Table I/O card mounts on the table itself (a clear topped box is recommended) and provides a convenient and quick place to connect up all of the Home, Limit and Emergency Stop switches on the machine. It h as inputs for UP and DOWN manual signals that can be used for controlling Z while cutting for oxy-fuel flame cutting.  Once all the control switches are wired, it simply plugs into the front of the MP3000E-DTHC II Controller Box via one standard shielded DB25 cable. LED indicators quickly and easily indicate the condition of each line. They also help in troubleshooting any table I/O problems.The Table I/O is shipped with one 10A rated relay and one 20A relay for interface to table operated devices like dust extractors, lights, misters, etc. The Table I/O is a CandCNC only product and is designed to interface with the MP3000E-DTHC II and other third-generation breakout board products.

 

The MTA150 AXIS I/O Extension card (part of MP3000 stock unit)

The MTA150 AXIS I/O Extension card (shipped with MP3000E-DTHC II ) is a small breakout card designed to easily interface the step and direction signals from the Axis I/O port in the MP3000E-DTHC II to the motor drive modules.  5 channels of step and direction are available at the card screw terminals as well as at headers for one-cable connection to the popular G540 (see CAB-IDC26-DB25M opiton below) for quick and easy controller builds.  The MTA150 is designed to mount close to the motor drives and can be connected to the MP3000E-DTHC II unit up to 5 meters away.  Interconnect is via a DB25 cable or for close connection a 26 pin IDC ribbon cable. 

DESIGNED TO WORK WITH ALL TYPES OF PLASMA UNITS

For those plasma units that are not designed to be used as automated or have a CNC interface, we offer a low cost way to get the needed ARC GOOD (sometimes referred to as "Arc OK; Arc Xfr; Okay to Move, etc) signal.  Just order the optional Digital Current Probe.  They both hook directly to our THC Sensor  PWM Module and senses the increase in current when a valid arc is made. 

 

  

Pricing:

 

 

MP3000E-DTHC II  unit and external cards. All cables for connecting external cards. Includes THC SENSOR PWM MODULE, TABLE I/O card and MTA150. Full cables for connection to PC. No MACH3 software or SheetCAM (see software option bundles below) .

 

 

Basic Plasma Software Bundle consists of MACH3 Full license and SheetCAM TNG.  Free vector drawing program (Inkscape) and free selection of vector clipart. 

 

 

 

Artisen Plasma Software Bundle consists of MACH3 Full license and SheetCAM TNG, plus DXFTOOL Standard for flawless DXF files from CORELDRAW (ver 12 or later)   and free selection of vector clipart in CDR format. 

 

 

 

$625.00 

 

 



$320.00

 


 

 

$378.00

 

COMPLETE ELECTRONICS PACKAGES INCLUDING MP3000E-DTHC II HERE

 

Options:
NEW!!  For Hypertherm models 65 & 85 our HyT-Connect™ technology
for direct control of the Plasma Arc Current (AMPS) and Air Pressure (PSI)
from our CUT PROFILE (stored settings)

  For other Brands of plasma cutters you will need the RAV-01 and (ususally) the DCP-01
to get divided volts and ARC OK signals

OPTIONS FOR PLASMA & DTHC II

CANDCNC EXCLUSIVE!
"sniffs" the current at the cut!

DIGITAL CURRENT PROBE DCP-01
Now you can see the actual DC Amps AT THE CUT using our exclusive DCP add-on module for the DTHC.  It is accurate within better than 2% across a range of 20 to 125A (higher range version available on request).  Displayed in real time on the same screen as the TORCH VOLTS,  it gives you precise information about your plasma cut.  You no longer have to guess at what the true cut current is.   Use the Cut Profile to preset fault points so you can prevent bad cuts due to improper dial settings or poor workclamp connections.  The DCP also acts as an adjustable ARC OK sensor and it works with any plasma cutter.  Each Cut Profile can have it's own ACR OK trip value in AMPS. NOTE You need to order this option if your Plasma cutter DOES NOT HAVE AN ARC OK (aka Transfer, Arc Xfr, OK to Move) signal.  Plugs directly into the new THCSensor-PWM Module

      

DCP-01 

 

        $90.00

:


Custom interface cable.  For DTHC II systems Only.  Order MIC-01 or MIC02 based on the  model and features of your HYPERTHERM or THERMALDYNAMICS plasma cutter.  This cable will not work with other plasma cutters or other models that do not have the rear panel CPC connector.  It will not work with any other THC or DTHC but the DTHC II and the THC Sensor PWM Module.

MIC CUSTOM MACHINE INTERFACE CABLE

One end plugs to the Rear CPC connector on your Plasma the other into the THC SENSOR PWM Module
Read this carefully!
The new Hypertherm 45/65/85 series plasma cutters and the new Thermal Dynamics A60/A80/A120 can be ordered with a rear panel Automation Connector (CPC Recepticle) that allows direct access to some or all of the signals needed for CNC automation.

IF YOU HAVE THIS CONNECTOR:

THE MIC-01 is for plasma units that have the internal voltage divider option and the divided volt appears on the rear CPC.

THE MIC-02 is for plasma units that DO NOT have the internal voltage divider option but have the rear CPC for the START (TORCH ON) and ARC OK (Transfer) signals.  See the RAV-01 Card below for a voltage divider card (universal).

Note: Some TD 52/82/102 units can be ordered with the CPC rear connector.  The Automation Interface Card for divided volts is optional and must be purchased from TD separately.

MIC-01

$48.00

QTY:

 

MIC-02
$44.00

QTY:

Order this card if you do not have an internal voltage divider card or one that is not compatable with the Inputs of the THC Sensor PWM Module

RAV-01 Raw Arc Volts Voltage Divider Card

Designed for plasma units that do not have an integrated ARC Volts divider (most units do not), this card mounts inside the plasma unit and is connected to the Electrode leads and the Workclamp leads inside (raw arc volts).  It also has screw terminals to use for the TORCH switch and to pick up an ARC OK signal IF YOUR UNIT has one.  The card has test buttons to confirm connections.  The m anual covers how to find and interface to most plasma cutters.  If you have an older Hypertherm (1000, 1250, 1650) or TD with no voltage divider option (but with internal ARC OK and START signals) then you should order this card with your DTHC II.  If your plasma is not setup for automation then you need this card and probabaly the DCP-01 to get an arc ok.  Raw voltage is divided, filtered and is directly connected through a sheilded cable (supplied) to our THC Sensor PWM module.  4 wide connector for other signals also included. Works with both hand torch and machine torch setups.

RAV-01
$48.50

QTY:

Gecko G540 adapter cable for MP3000E-DTHC (DTHC II)

Connection Cable for connecting a G540 to the MP3000 at the MTA150 card that comes with the MP3000-DTHCII.  Provides  a single cable interface to the G540 DB25 connector.  NOTE: in this configurqtion all of the I/O for the system is handled by the MP3000.  The G540 becomes the motor driver (only) while the MP3000 handles all of the I/O functions to MACH.  Cable is approx 5 inces long.  A standard DB25 M-F extension cable can be used (up to 15ft) to connect to G540 input.  This does not provide any power to the G540 or pass through any I/O pins from or to the G540. 

CAB-IDC26-DB25M

$5.25

QTY:

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